Engineering/Design
Our casting engineering & design service works as an extension of your own company. We handle each project with the utmost care, offering the same precision we would use if we were servicing our own company. As a foundry led by a metallurgist, Midwest Metal Products prides itself on our excellent eye for detail, which is evident to all who utilize our casting design assistance as well.
Click here for more information about our casting engineering and design services.
When it comes to our services, we know that in addition to a keen eye, you also require great communicators who can give you the assurance that translating your part design into the most ideal casting design comes to fruition. At Midwest Metal Products we value our interactions with our customers and work with you to make sure that you are 100% satisfied with your finished products and designs. If you can imagine a supplier that you never have to worry about, then you are imagining us. You deserve peace of mind when partnering with a supplier, and our team of authentic people working on casting design are equipped to provide that for you.
The Importance of Casting Design
Casting design plays a critical role in the success of any part. A well-planned design improves durability, maintains dimensional accuracy, and optimizes material use. Our engineers work closely with clients from the earliest stages of development to create designs that balance strength, weight, and cost efficiency. Whether it is a single custom piece or a production run, the same attention is given to accuracy and performance.
Through careful casting design, our team minimizes defects and improves consistency, resulting in parts that perform reliably in the field.
Advanced Casting Engineering Capabilities
Our casting engineering process integrates concept development, CAD modeling, and simulation to bring ideas to life. From the selection of the right alloy to predicting metal flow during pouring, every stage is planned to achieve the desired result. Our engineering team has the ability to produce tool-less prototypes for faster testing, helping customers evaluate form and fit before full production begins.
This engineering-driven approach improves manufacturing efficiency, reduces rework, and delivers components that match exact requirements.
Expertise in Expertise in Casting Design
Casting design requires an understanding of both material properties and real-world performance demands. We have extensive experience producing components from a wide range of alloys for industries such as mining, construction, energy, and transportation.
Our casting design process emphasizes durability, efficiency, and precision. From heavy machinery parts to specialized industrial components, we create designs that perform reliably in challenging environments and meet long service life expectations.
Reverse Engineering and Prototyping
When original drawings are unavailable, our reverse engineering capabilities allow us to recreate accurate parts from existing samples. 3D scanning and modeling technology capture every critical detail, allowing for precise reproduction. Prototyping services give customers the opportunity to evaluate designs before moving forward with production.
Simulation and Testing
Using simulation tools, we can predict metal flow, cooling rates, and potential defects before the first pour. This reduces waste and improves casting engineering outcomes. Physical testing, including tensile strength and hardness checks, confirms that the finished parts meet required performance standards.
Value-Added Services
To complement our engineering and design capabilities, we coordinate machining, heat treatment, finishing, and light assembly through trusted external partners. While these services are not performed in-house, our team manages the entire process so clients don’t have to. With a single purchase order, we handle every step, from the initial casting design through to the final product, delivering consistency, efficiency, and peace of mind.
Our facility also operates on 100% solar power, and we recycle over 90% of the sand used in our casting process. By integrating sustainability into casting engineering, we help reduce environmental impact without sacrificing quality.
Get Started with Midwest Metal Products
Whether you need help developing a new casting design, require advanced casting engineering, or are looking for expert casting iron design, our team is ready to assist. Contact us to discuss your project and see how our engineering capabilities can bring your ideas to production efficiently and effectively.